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| INFRASTRUCTURE |
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| List of Machines |
SECTION |
DESCRIPTION |
RANGE |
TURNING
(Mass-Production) |
CAPSTAN LATHE |
Ø32mm |
CAPSTAN LATHE |
Ø32mm |
CAPSTAN LATHE |
Ø25mm |
CAPSTAN LATHE |
Ø32mm |
CAPSTAN LATHE |
Ø32mm |
CAPSTAN LATHE |
Ø32mm |
CAPSTAN LATHE |
Ø32mm |
CAPSTAN LATHE Herbert 2D |
Ø 42mm |
TURNING |
CENTER LATHE |
1800mm |
CENTER LATHE |
1200mm |
CENTER LATHE |
1800mm |
DRILLING
&
TAPPING |
DRILLING MACHINE |
Ø32mm |
DRILLING CUM TAPPING MACHINE |
Ø19mm, Tap M10 |
DRILLING MACHINE |
Ø19mm |
DRILLING MACHINE |
Ø19mm |
DRILLING MACHINE (SKP) |
Ø20mm |
DRILLING CUM TAPPING MACHINE |
Ø19mm, Tap M10 |
MILLING |
MILLING MACHINE |
300x150 mm |
MILLING MACHINE |
300x150 mm |
MILLING MACHINE |
300x150 mm |
MILLING MACHINE |
915 x 280 mm |
GRINDING |
BENCH GRINDER |
1 HP |
BENCH GRINDER |
1 HP |
‘Jones-Shipman 1400’ Surface Grinder |
24” x 8” |
PRESSES |
HAND PRESS |
No.14 |
HAND PRESS |
No.06 |
‘C’ – TYPE POWER PRESS |
50 Tons |
‘C’ – TYPE POWER PRESS (Shailesh) |
20 Tons |
HEAT TREATMENT |
INERT GAS FURNACE |
8” x 8” x 16” |
CNC MACHINING |
CNC Turning Center ‘LML’ à TL20 |
Ø260 mm x 360 mm |
Mill-Grave Center’SEC’ |
400x200x100 mm |
Vertical Machining Centerà BFW |
800x350x380 mm
(10 tool ATC) |
GENERAL |
SANDER |
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AIR COOLDED WELDING |
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WORK TABLE WITH VICES |
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COMPRESSOR |
10 Kg/cm2 |
COMPRESSOR |
10 Kg/cm2 |
HACKSAW MACHINE |
120 mm |
HACKSAW MACHINE |
120mm |
SHAPING MACHINE |
600x600 mm |
HAND SHEAR |
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MASS-TURNING |
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- Our mass turning setup consists of 8 capstan lathes. These lathes have a 6 station turret a 2 station cross slide and a single top slide. In turn letting us combine up to 9 operations.
- These machines are highly suited for small, multi-operation, batch quantity jobs having high accuracy as well as precision.
- We can manufacture here jobs up to a Dia. of 32 mm and an accuracy of 50 microns.
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TURNING |
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- We have 3 center lathes which comprise our turning segment. We manufacture some specialized jobs on the lathes.
- However these lathes are used as a pre-machining machine for the turning center.
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DRILLING & TAPPING |
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- We have 6 drilling machines drilling up to a diameter of 32 mm. Forming our gang-drilling line
- 2 of these drilling machines are fitted with air-brake contactor based tapping attachment, tapping up to M10.
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| MILLING |
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- We have 4 milling machines 3 having a bed size of 300x150 mm and the 4th has a size of 915x280mm
- These are a combination of Horizontal & Vertical milling machines.
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GRINDING |
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- We have with ourselves 2 bench grinders a surface grinder
- We have a Jones-Shipman surface grinder of size 24”x8” and giving us an accuracy of 1 micron.
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| PRESSES |
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- We have 5 presses, 3 hand presses and 2 power presses
- Hand presses 2 of No.6 and 1 of No.14.
- Power presses 1 each on 20 tons and 50 tons.
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CNC-TURNING-CENTER |
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- A state of the art CNC-Turning center
- Chuck size 200mm.
- Max. Dia. 260 mm
- Max Length 360mm
- Swing over bed 490 mm
- 8 tool indexing turret.
- Repeat accuracy -> 5 microns.
- Positioning accuracy -> 5 microns.
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| VERTICAL MACHINING CENTER |
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Parameters |
Units |
Specifications |
Table |
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Size |
mm x mm |
315 x 1060 |
T-Slot |
mm/ no/ mm |
14 / 3 / 100 |
Load |
Kg |
300 |
Distance from floor to table top |
mm |
970 |
Strokes |
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Logitudinal axis X |
mm |
800 |
Transverse axis Y |
mm |
350 |
Vertical axis Z |
mm |
380 |
Distance from table top to spindle face |
mm |
75 - 455 |
Main Spindle |
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Power ( continuous / 30min rating) |
kW |
3.7 / 5.5 |
Speed |
rpm |
60 - 6000 |
Taper |
no. |
40 |
Accuracy as per JIS 6330 |
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Positioning |
mm |
+/- 0.010 |
Repeatability |
mm |
+/- 0.005 |
CNC System |
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Fanuc 0i Mate Model C (Siemens 802D) |
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MILL-GRAVE CENTER |
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- Strokes 300 x 200 x 150 mm
- Repeat accuracy à 5 microns.
- Positioning accuracy à 5 microns.
- Upgradable to 5-Axis machine.
- Highly suitable for complicated small size machining.
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